This powers the winch only and is rechargeable. This rope is 3/16 inch thick and is 50 feet long. I finally get a chance to give you guys my opinion of this winch after a year of abuse. So far, I dont see any problems with it. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. You may wish to keep the engine running while using this winch, to continually recharge the battery. Do not loop the wire rope around object and hook onto itself. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Maintain labels and nameplates on the winch. It is affordable yet features extreme power and efficient, advanced design. Hook onto the object using a pulling point, tow strap or chain. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Wrap wire rope under 500 lb. The company focuses on the customer experience that this product provides. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Distractions can cause you to lose control. You can increase the rope length and get more spools on your drum with its thin size. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Winch with Wire Rope. The mounting plate must be rated to at least the winch's capacity. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. Wear heavy-duty work gloves when handling the wire rope. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Do not wrap the wire rope around the object and hook onto the wire rope itself. Since there are no 3000 lb winches listed, which electronics should I try? Do not use the winch if the wire rope is frayed, kinked or damaged. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. Find the most comprehensive badland winch parts list for your replacements and upgrades. No warranty. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Frequency (hz)315 Mhz. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Always examine the working conditions of your winch before using it on the trail. Stay out of the direct line that the wire rope is pulling. Although this winch offers excellent power, its speed is a bit disappointing. Use a winch cover that can protect from sun damage. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Use supplied power cords and wire rope listed in manual only. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! The mounting plate must be rated to at least the Winch's capacity. hj60 pictures/PDF maintenance manuals storage: HF has parts. The items listed here are very good items. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. We may earn a small commission from affiliate links and paid advertisements. 2. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. It features a three-stage planetary system for gear transitions to speed up the process. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Save my name, email, and website in this browser for the next time I comment. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. It has a powder coated finish in a semi-gloss black color. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". Procedures not specifically explained in this manual must be performed only by a qualified technician. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Connect the black cable from the battery's negative side to the winch. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. This enables better control of the winch in unexpected situations. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. The Winch terminals are color-coded. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Addresses practices not related to personal injury. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Press the remote ON switch until the blue light blinks. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. It reduces the load on the winch, allowing it to work longer with less heat buildup. The winch still runs. Badland Winch Parts, Replacements & Accessories. Install the winch using hardware specified on the specification chart. Required fields are marked *. It stops the cable from rolling back to prevent accidents and injuries. The relay clicks when the out switch is Activated. 12,000 POUND WINCH. It also comes with an adapter plate that anchors the winch to the trailer ball. I have an old Badland ATV/UTV 3000 lb winch. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. I recently converted it to synthetic rope, which I purchased from another vendor. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Cable: 7. Now that youve installed your winch, the next step is to wire it. Yes, these units are waterproof. The first item on our list is a synthetic rope from Mile Marker. do NOT contact me with unsolicited services or offers Has anyone else been successful in finding replacement parts ? This wire rope is kinked. The wireless remote controller will act as a receiver to operate the wireless remote. It is in the signature Mile Marker orange and black color. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Do not use the hand crank, if equipped, to "assist" the winch. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Winch Cover: 5. All connections must be tight and clean. Keep children and bystanders away while operating. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. (2.2Nm). Keeping a constant focus is more critical. The wireless remote controller will act as a receiver for the wireless remote. The book said relay. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Nothing there nor Ebay. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Let's see what makes it such a great product. Im looking for a drum assembly for a Badland 2500 lb winch. Im looking for a drum assembly for a Badland 2500 lb winch. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? 1 BADLAND WINCHES 12,000 lb. Most of the Badland winches carry the same ideal wiring pattern. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Any help would be appreciated. It halves the load on the winch through pulley action. This does not influence the price or reviews. When unpacking, make sure that the product is intact and undamaged. An installation manual is also part of the package. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. No hardware to mount or connect the electrical components. How do I get the hardware. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. I have a badlands 12000 lb capacity winch. Attach the red Battery Cable to the Circuit Breaker. They are very popular and have been a default for 44 vehicles. No hardware to mount or connect the electrical components. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Please read our review on this wired remote switch. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. It may not display this or other websites correctly. Required fields are marked *. A dead tree is not capable of withstanding that much weight and has weaker roots. Just imagine how good quality their products are if the military uses them. Also, guard the cables between the solenoid and the winch from excessive heat. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Refer to Relocating the Control Box on page 8. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. 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Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. SAVE THIS MANUAL. If not available , then a new controller from another winch could work. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Different features have been incorporated in it, which were previously not available in any model. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Use as intended only. I cant find a model number, but there is an Item Number #68145 on the label. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. If problem persists, a qualified technician needs to check and repair. Here are some of the top eye-catching pros of this product. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Due to continuing improvements, actual product may differ slightly from the product described herein. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Handlebar switch is convenient to control the winch with just a thumb operation. Tap solenoid to loosen contacts. Connect red wire to positive battery terminal and black wire to negative battery terminal. Attach the black Battery Cable directly to the negative terminal of the battery. Move the Clutch Handle to the Engaged position. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Ventilate area well before and while working on battery. The wireless remote controller box will act as a receiver for the wireless remote. With every winching circumstance, theres a risk of potential injury. This is a clearance item. Drum: 6. It has a very smooth surface to feed your synthetic rope through. The wireless remote controller will act as a receiver to operate the wireless remote. The design of the model's housing is weather-resistant and high-impact. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. It offers safer off-roading, fun, and endurance in the toughest conditions. tension before use. Hundreds of different brands use the same parts. You are using an out of date browser. Hello, One side of the spooler broke ,all the way around the center and dislodged. Connect the black ground battery cable directly to the batterys negative terminal. It is tough and looks like it can last a very long time. This step is necessary to ensure your safety while using the unit. This wire rope must be discarded and not be used. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Badland ZXR 12000 Winch Installation & Instructions Manual: Download.